Sales Representative: RAY WANG
Material Diameter: Φ15
Saw Blade Specifications:
- Size: 460-50T (Coated)
- Product Name: 42CrMo-Y2
- Speed: 80
- Feed Rate per Tooth: 0.048
- Feed Speed: 2.8
Customer Feedback Issues
1. Product Comparison:
- The customer compared the new product with other competitors’ products.
2. Machine Operation Issues:
- The customer noted that the machine is new, and the material is high hardness, with the cutter head showing signs of wear.
Saw Blade Usage Situation
Previous Saw Blade Usage:
- None.
Current Saw Blade Usage:
- From December 23rd to 27th, the machine was tested, cutting up to 27 flat faces, and the cutter head produced 3 broken teeth.
- On December 27th, the machine was adjusted to increase cutting efficiency. During the operation, sparks were visible when the saw blade cut at 17 flat faces, rotating at 100 RPM, with a feed rate of 4.20.
Proposed Solution
Actions Taken:
- Advise the customer to increase cutting parameters while maintaining original specifications to ensure the saw blade’s lifespan.
- Suggest changing the material to improve cutter head wear resistance.
Summary and Conclusion
- The customer is advised to maintain proper cutting parameters and upgrade material to improve blade longevity.