[Решения]

Дом Решение по увеличению срока службы пильного полотна высокой мощности: технология нанесения керамического покрытия с 4300 часов до 4000+ часов непрерывной работы

Решение по увеличению срока службы пильного полотна высокой мощности: технология нанесения керамического покрытия с 4300 часов до 4000+ часов непрерывной работы

Comparative data + technology core + application scenarios

Sales Representative: Zhang Wei



Material Diameter: 500mm

Saw Blade Specifications:

  • Size: 350×3.2×25.4
  • Product Name: Ceramic Coating
  • Speed: 2800
  • Feed Rate per Tooth: 0.08
  • Feed Speed: 450

Customer Feedback Issues

  1. Comparison with Source Blade:

    • Compared with the original blade, the current blade shows more wear. On October 27th, a trial with blade 1832 was conducted, and the cutting output was large with more burrs.
  2. Machine Operation Issues:

    • The amount of material cut is small.
    • The equipment has some faults.

Saw Blade Usage Situation

Previous Saw Blade Usage:

  1. The customer recorded the lifespan of the previous saw blade at around 4300 hours, and the blade was used on equipment with a cutting capacity between 5000 and 6000 blades.
  2. The saw blade was used in a high-powered cutting machine.

Current Saw Blade Usage:

  • Attached is the current blade usage information.

Proposed Solution

Actions Taken:

  • The machine is being adjusted, and new tooling and lubrication are being applied to improve cutting.

Summary and Conclusion

Cutting Status:

  • The customer requested a new blade with a lifespan of over 4000 hours. This time, the customer is satisfied with the trial blade used.

 

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